Atex applications
from pi safety

pi safety: Your specialist for explosion protection made in Germany.

We offer our customers innovative electric actuators, transmitters and sensors for ATEX applications in potentially explosive atmospheres. Our EASY-SAFE-SMART concept guarantees simple installation, maximum safety and intelligent functionality.

Discover our reliable products for your demanding process and building automation tasks.

 

Actuators for applications in potentially explosive areas

QT-Ex-SAS

QT.Ex-M, Electric Actuators,
explosion protected

  • ATEX / IECEx / UKEx / KC / INMETRO / EAC certified
  • Integrated terminal box
  • Ambient temperature -40…+70 °C
  • Optional control / feedback 0…10 V; 4…20 mA
  • IP66
  • For use in Zone 1, 2, 21, 22
  • Stainless steel / polymer compound material for highest
  • Corrosion resistance
  • Optional safety setting / spring return
Stellantrieb-EX-SAS

Technical data

Specification II2(1)G Ex db eb ib mb [ia Ga] IIC T4 Gb
II2(1)D Ex tb [ia Da] IIIC T130°C Db
II2 G Ex h IIC T4 Gb
II2 D Ex h IIIC T130 °C Db
Manufacturer pi safety components
Auxiliary Switch 5° / 80° switching points max
250 V / 0.1 A  min. 5 V / 5 mA
Rotation Angle 95° (5° pre-tension)
Axis Mount 12 x 12 mm (double square)
Power Consumption 5 W / 7 VA Holding position
20 W / 30 VA Motor
30 VA / 2 A  Dimensioning
Humidity Range 0...95% r.H. without condensation
Temperature Range -40...+70°C
Housing Material High-tech polymer
Halogen- and silicone-free
Housing Protection IP66
Dimensions Approx. 320 x 120 x 85 mm

TR.Ex & IY.Ex Sensors with analog output for applications in potentially explosive areas

Messumformer-EX-TR

TR.Ex Transducer,
explosion protected

Specifications:

  • II2(1)G Ex eb mb ib [ia Ga] IIC T4 Gb
    II2(1)D Ex tb ib [ia Da] IIIC T130°C Db
  • Universal transmitter for installation in Zone 1 / 2 / 21 / 22
  • Ambient temperature -40…+70°C
  • IP66
  • Temperature class T4 for all gases and dusts
  • Locally configurable; Display
  • Stainless steel / polymer compound material
  • For highest corrosion resistance
  • Feedback: 0...10 V or 4...20 mA
  • No additional barrier required in control cabinet
  • LED status indicator
  • Easy installation
  • 24 VAC / DC
  • For IY.Ex sensors
Messumformer-EX-IY

IY.Ex Sensors

Specifications:

  • II 1/2G Ex ia IIC T6/T5/T4 Ga/Gb
    II 2D Ex ia IIIC T75°C-T145°C Db
  • Intelligent sensor concept for connection
    (M12 connector) to TR.Ex universal Ex-transducer
  • Stainless steel / polymer compound material
    for maximum corrosion resistance
  • Fast sampling rate up to 125 ms
    for pressure sensors
  • Room sensor for dircect connection
  • For measuring in zone 0, 1, 2, 21, 22
  • Other sensors with M12 sensor cable
    (1 Meter included, other lengths available)
  • For use with Tr.Ex Transducer

SW.Ex Sensors with binay output for applications in potentially explosive areas

Schaltverstaerker-EX-SW

SW.Ex Switching Relais,
explosion protected

Specifications:

  • II2(1)G Ex eb mb ib [ia Ga] IIC T4 Gb
    II2(1)D Ex tb ib [ia Da] IIIC T130°C Db
  • Universal Ex switch amplifier for installation in Zone 1 / 2 / 21 / 22
  • Two configurable switching points / relay outputs
  • Ambient temperature -40…+70 °C
  • IP66
  • Temperature class T4 for all gases and dusts
  • Adjustable hysteresis
  • Locally configurable, display
  • Stainless steel / polymer compound material for highest corrosion resistance
  • No additional barrier required in control cabinet
  • LED status indicator
  • Easy installation
  • 24 VAC / DC
  • For IR.Ex sensors
Schaltverstaerker-EX-IR

IR.Ex Sensors

Specifications:

  • II 1/2G Ex ia IIC T6/T5/T4 Ga/Gb
    II 2D Ex ia IIIC T75°C-T145°C Db
  • Intelligent sensor concept for connection
    (M12 connector) to SW.Ex universal Ex-transducer
  • Stainless steel / polymer compound material
    for maximum corrosion resistance
  • Room sensor for dircect connection
  • For measuring in zone 0, 1, 2, 21, 22
  • Other sensors with M12 sensor cable
    (1 Meter included, other lengths available)
  • For use with SW.Ex Transducer

AC.Ex, Volume Flow Controller for applications in potentially explosive areas

Elektrische-Regler-EX-AC

AC.Ex, Volume Flow Controller,
explosion protected

Specifications:

  • II2(1)G Ex eb mb ib [ia Ga] IIC T4 Gb
    II2(1)D Ex tb ib [ia Da] IIIC T130°C Db
  • in zone 1 / 2 / 21 / 22
  • Ambient temperature -40…+58°C
  • IP66
  • Temperature class T4 for all gases and dusts
  • Adjustable on site
  • Integrated, lighted display for measured value indication
  • Stainless steel / polymer compound material
    for maximum corrosion resistance
Elektrische-Regler-EX-IY

QT.Ex and IY.Ex

Specification:

  • Feedback: 0...10 V oder 4...20 mA
  • No further barrier required in the control cabinet
  • LED status indication
  • 24 VAC / DC
  • For use with IY.Ex-Sensors
  • Setpoint specification: 0...10 V oder 4...20 mA
  • Low power consumption < 3 W
  • Measured value recording in zone 0
  • Cable length from transmitter to sensor up to 100 m
  • Integrated Ex e terminal box
  • Alarm contact potential-loaded

FAQ's (Frequently asked questions)

What does Atex and IECEX mean?
  • ATEX stands for the French term Atmosphères Explosibles and aims to protect people, the environment and machinery from explosion hazards. The ATEX directives apply to all devices, machines and protective systems that are used in areas with a potential explosion hazard.

  • The main difference between ATEX and IECEx is that ATEX certification is only valid in the countries of the European Union, whereas IECEx certification is recognised internationally.

What is an actuator and what is it used for?

An actuator is a mechanical or electromechanical device that is used to execute movements or hold certain positions. It converts electrical energy into mechanical movement and is used to control machines or systems.

Typical tasks of an actuator:

  • Regulating or controlling processes: For example, opening or closing valves, dampers or slides.
  • Electric actuators work with electric motors, are precise and are often used in automated systems.
  • Actuators are used in various areas such as the process industry, building technology and automation technology.
What is explosion protection?

Explosion protection is a specialised field of technology that deals with the prevention of explosions. As part of safety engineering, it aims to prevent damage to people and property. Areas of application in which explosion protection is often required are: Oil & gas, renewable energy (H2), medical technology, laboratories & clean rooms, industrial bakeries and shipbuilding.)

What does the IP66 enclosure protection class mean?

The various IP enclosure protection classes describe the protection of objects against dust and water, with the first digit describing the degree of protection against dust and the second digit against water.
Our products are all IP66 certified. The first 6 stands for ‘totally protected against dust ingress’ and the second 6 for ‘high pressure water jets‘.

A plastic housing in explosion protection? Is that possible? What are the advantages?

Our products are made from a plastic composite material developed in-house.
Stainless steel fibres are incorporated into this material. This allows the protective conductor to be connected directly to the housing.
The material also has a number of advantages. All products are not only resistant to salt water and chemicals, but are also lighter and therefore easier to handle compared to other competitors.

What are special features and areas of application of a spring return actuator?

A spring return actuator is a special type of actuator in our product range. A mechanical spring is used here, which ensures that the actuator assumes and maintains the desired emergency position in the event of a malfunction or emergency (power failure, fire, etc.). Without any battery packs or similar.

What are the advantages of an integrated connection box?

All our products have an integrated connection box to supply and wire the devices electrically. NO additional connection unit is required.

  • Actuator series:
    Our actuators can be mounted and operated both clockwise and counter-clockwise. The integrated patented connection box can be easily removed using two screws and can be reattached at an angle of 180°. This ensures barrier-free access to the connection box at all times.
    EASY - SAFE - SMART

  • Sensors:
    Both our measuring transducer (TR.Ex/Nc) and the switching amplifier (SW.Ex/Nc) are identical in design. The power supply unit can be removed using a simple plug-in connection, mounted separately and reassembled after wiring.
    EASY - SAFE – SMART
What ist the meaning of the individual zones?
  • ZONE 0: A hazardous, explosive atmosphere consisting of a mixture of air, flammable substances in the form of gas, vapour or mist is present continuously, for long periods or frequently.

  • ZONE 1: A potentially explosive atmosphere consisting of a mixture with air of flammable substances in the form of gas, vapour or mist is present occasionally during normal operation.

  • ZONE  2: A hazardous, explosive atmosphere consisting of a mixture of air, flammable gases, vapours or mists is not normally present or is present only briefly.

  • ZONE  20: A hazardous, explosive atmosphere in the form of a cloud of combustible dust is present continuously, for long periods or frequently.

  • ZONE 21: A hazardous, explosive atmosphere in the form of a cloud of combustible dust is present occasionally during normal operation.

  • ZONE 22: A hazardous, explosive atmosphere in the form of a cloud of combustible dust is not normally present or is present only briefly.

What does a measuring transducer do?
  • A measuring transducer is a device that converts physical measured variables such as temperature, pressure, flow or humidity into a standardised electrical signal. This signal can then be further processed by control and monitoring systems.

  • The main task of our measuring transducer is signal conversion: converting a measured value (e.g. pressure) into an electrical signal (e.g. 4-20 mA, 0-10 V).

  • A sensor records the physical variable and the transmitter processes the sensor signal, adapts it and converts it into an electrical output signal.

  • Examples of sensors:
    Temperature measurement, pressure monitoring, humidity measurement and combinations of these.

    Transmitters are an indispensable part of industrial automation and process monitoring.

What does a switching amplifier do?

A switching amplifier is an electronic circuit that amplifies signals while simultaneously acting as a switch. This means that it is used in certain applications to switch between two states (on/off), converting a weak control signal into a stronger output signal.

Main functions of a switching amplifier:

  1. amplification:
    The switching amplifier increases the strength of an input signal so that it can be used for further processing or applications.
  2. switching function:
    It operates either in the on state (saturation) or in the off state (blocking), similar to a digital switch. This is particularly important in digital electronics applications.
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